P0442 Engine Code | Evaporative Emission Control System—Small Leak Detected

DTC P0442 warns of small evaporative emission control (EVAP) system leaks. A loose or bad gas cap is often to blame, but the trouble can involve a failing charcoal canister, a faulty purge or vent valve, or a cracked EVAP line. Cost: $20–$507. Chevrolets, Nissans, and Toyotas are the most vulnerable.

Original graphic image P0442

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Table of Contents
Possible Causes of P0442 & Their Repair Costs Code P0442 signals that the engine control module/powertrain control module has identified a small leak in the evaporative emission control (EVAP) system. 
How to Diagnose The Cause of Your P0442 Code A P0422 code can often be traced to a loose or faulty gas cap. However, a defective charcoal canister, cracked EVAP line, or troublesome purge or vent valve could also be the reason. 
Can I drive with a P0442 code? Yes. Driving for a short period (a week or two) with a P0422 code is acceptable. Repairs are needed to restore fuel economy and emissions controls and prevent catalytic converter damage.
DIY | How To Fix P0442 Causes

DIYable P0442 triggers include:

  • Damaged or Defective Gas Cap
  • Faulty EVAP line
  • Other DIY Considerations for Code P0442
P0442 Code FAQs

Frequently asked questions:

  • What makes and models does code P0442 affect the most?
  • How do I fix the P0442 Mazda 3 error code on my vehicle?
  • How can I prevent a P0442 code from happening?
  • What is the most likely cause of a P0442 engine code?

An unfortunate side effect of using gasoline in an internal combustion engine is the escape of damaging hydrocarbons into the atmosphere. Controlling these vapors and minimizing the environmental impact is the purpose of the evaporative emission control or “EVAP” system that first appeared in cars in the 1970s. Like most vehicle components, the EVAP system can develop problems. In this case, we highlight diagnostic trouble code (DTC) P0442: Evaporative Emission Control System—Small Leak Detected. 

A P0442 code is triggered when the engine control module (ECM) or powertrain control module (PCM) detects a small leak after a standard onboard diagnostic test. Code P0455 indicates a large leak, while P0456 arises with a very small leak. P0457 also involves an EVAP leak. Codes  P0440, P0441, and P0443 may also appear. These are EVAP-related but not associated with a leak. 

A P0442 code is usually a low severity problem, but that doesn’t mean you should ignore it. Repairs should happen within a week or two following the first related check engine. Remember that detecting an EVAP leak can be challenging, even for an experienced mechanic, and often requires more elaborate equipment and diagnostic skills. 

Until repairs are made, the affected car will experience reduced fuel economy and increased emissions. The problem needs more urgent attention if gasoline fuels are present, as they are toxic and combustible. Passing an emissions test could also be difficult. 

Keep reading for a deep dive into P0442. You’ll learn common symptoms, typical repairs, and what vehicles are most vulnerable to these issues. 

Possible Causes of P0442 & Their Repair Costs

Getting a handle on what P0442-related repair might cost can provide helpful insight, especially if you’re not taking the DIY route. 

Check out the FIXD article on the most common causes of check engine lights.

Here’s an overview of the most likely parts and systems that can cause a P0442 code and their average repair costs. Actual prices can depend on the vehicle and location. 

Part To Repair Part / DIY Price Mechanic Total Cost
Replacement gas cap $20–$60 N/A
EVAP Purge Volume Control Valve  $44–$55 $120–$131
Charcoal Canister Vent Control Valve  $50–$65 $126–$141
Replacement EVAP Line $30–$70 $106–$146
Fuel Tank Pressure Sensor $127–$129 $264–$304
Charcoal Canister $362–$391 $453–$507

These numbers reflect average prices. Some cars may require more repair time or higher-priced components.

Here’s a brief look at how faulty parts trigger a P0442 code.

Parts that can cause P0442 How it could cause P0442
Gas Cap A loose, damaged, or improperly sealed gas cap can allow fuel vapors to escape from the fuel system
EVAP Purge Volume Control Valve  If this valve fails to open or close properly, it can disrupt the normal flow of fuel vapors, leading to pressure inconsistencies in the system.
Charcoal Canister Vent Control Valve  0A malfunctioning vent control valve can prevent proper venting or sealing of the EVAP system, potentially causing small leaks.
EVAP Line Cracks, holes, or loose connections in the EVAP lines can allow fuel vapors to escape from the system.
Fuel Tank Pressure Sensor If this sensor malfunctions or provides inaccurate readings, it may falsely indicate a small leak in the system.
Charcoal Canister A damaged or saturated charcoal canister may fail to properly absorb and store fuel vapors, leading to pressure inconsistencies in the EVAP system.

Makes Commonly Affected By P0442

FIXD sensor data uncovers that P0442 codes are common and not limited to a particular brand or vehicle type. It’s an equal-opportunity DTC. Interestingly, almost every vehicle on this top five list has very high P0442 occurrence levels. On a one-to-ten scale, the vast majority show a model-specific average of ten. 

Chevrolet has the misfortune of being the worst of the worst for this issue, with the venerable Silverado 1500 taking top dishonors. Impala hasn’t seen a new car showroom since 2020 but has a strong presence for P0442-related problems. The Traverse completes the podium. 

The Altima gets credit for being Nissan’s top offender. Notably, the runner-up models, the Titan and Murano, are the only vehicles on this list with moderate incident ratings for P0442 codes. 

Another Japanese brand, Toyota, sits just below Nissan in the rankings, with the long-serving Camry leading the charge. The Corolla and Highlander follow it. Outside of Toyota’s top three culprits sits the Sienna minivan, which also has a very high occurrence rating for P0442 codes.

Ford’s trio of top vehicles for P0442 codes are the F-150, Expedition, and Ranger. Meanwhile, the Mustang comes in fourth, with an almost equally high incident level. Honda also has a place on this dubious roster, with the Pilot being the most problematic model from this manufacturer for P0442-related problems. 

Top 5 Makes Affected by P0442 Most Affected Model(s)

 

Chevrolet

Silverado 1500
Impala
Traverse

 

Nissan

Altima
Titan
Murano

 

Toyota

Camry
Corolla
Highlander

 

Ford

F-150
Expedition
Ranger
Honda Pilot

How to Diagnose The Cause of Your P0442 Code 

Diagnosing a check engine light starts with using an OBD-II scanner to identify what’s causing the issue. The FIXD plug-in sensor will show the code and likely causes on your phone via the accompanying FIXD app. You can also try a basic code reader with a cable to plug into the car’s OBD-II port. In truth, there are only a few things a novice DIYer can do to identify what triggered a P0442 code. You’ll want a flashlight, gloves, safety goggles, and a rag to get started. A more involved effort will require essential hand tools.

Safety Essentials

Before exploring the source of a P0442 code, you’ll want to observe the following:

  • Park on a level surface in a safe area
  • Ensure the car is off and the parking brake is engaged
  • Allow the engine to cool

 

Symptoms of P0442 Causes

While many P0442-related repairs require professional help, there are essential steps most car owners can take on their own.

Symptoms:

  • Illuminated check engine light
  • Decreased fuel economy
  • Fuel aroma
  • Increased vehicle emissions

What to Inspect:

Turn the gas cap clockwise until you hear clicks, ensuring it’s fully tightened.

Symptoms:

  • Illuminated check engine light
  • Decreased fuel economy
  • Fuel aroma
  • Increased vehicle emissions

What to Inspect:

Inspect the gas cap for damage, especially the rubber seal.

For capless fuel systems, check that the flap and surrounding parts work correctly.

Symptoms:

  • Illuminated check engine light
  • Decreased fuel economy
  • Fuel aroma
  • Increased vehicle emissions

 

What to Inspect:

Remove the gas cap and check the filler neck’s rim for damage.

Symptoms:

  • Illuminated check engine light
  • Decreased fuel economy
  • Fuel aroma
  • Increased vehicle emissions

What to Inspect:

Check all EVAP hoses for damage, especially where they connect to the canister and fuel tank.

Symptoms:

  • Illuminated check engine light
  • Decreased fuel economy
  • Fuel aroma
  • Increased vehicle emissions

What to Inspect:

A mechanic should diagnose these issues.

Symptoms:

  • Illuminated check engine light
  • Decreased fuel economy
  • Fuel aroma
  • Increased vehicle emissions

What to Inspect:

A mechanic should diagnose these issues.

Symptoms:

  • Illuminated check engine light
  • Decreased fuel economy
  • Fuel aroma
  • Increased vehicle emissions

What to Inspect:

A mechanic should diagnose these issues.

Symptoms:

  • Illuminated check engine light
  • Decreased fuel economy
  • Fuel aroma
  • Increased vehicle emissions

What to Inspect:

Inspect the charcoal canister for damage or leaks. A mechanic should diagnose these issues.

Check to see if any P0442-related technical service bulletins (TSBs) have been issued for your car. This information can often help pinpoint trouble spots with the EVAP system.

Can I drive with Code P0442?

Quick answer: Yes, in most instances, it’s acceptable to drive for a week or two with a P0442 code. However, repairs shouldn’t be delayed after this point. 

While every check engine light should be investigated immediately, repairs for a P0442-related issue don’t have to happen immediately. In the meantime, you may encounter reduced fuel economy and problems if the car needs to pass an emissions inspection. Extended driving with a P0442 code risks damage to the catalytic converter plus the out-of-pocket hit of additional fuel consumption.

Here’s a more detailed look at driveability with a P0442 code.

Causes Can I Drive? Risks / Safety / Performance
Faulty Gas Cap
Yes, driving for a few is acceptable, but don’t delay repairs for too long.
Poor gas mileage, more pollution, and possible emissions test failure.
Damaged EVAP line
Yes, driving for a bit is acceptable, but don’t delay repairs for too long.
Lower MPG, higher emissions, and risk of not passing smog checks.
Faulty EVAP Purge Volume Control Valve
Yes, driving for a bit is acceptable, but don’t delay repairs for too long.
Worse fuel efficiency, increased pollutants, and potential emissions test issues.
Defective Charcoal Canister Vent Control Valve
Yes, driving for a bit is acceptable, but don’t delay repairs for too long.
Decreased fuel economy, more exhaust emissions, and emissions testing problems.
Faulty Fuel Tank Pressure Sensor
Yes, driving for a bit is acceptable, but don’t delay repairs for too long.
Less efficient fuel use, higher pollution levels, and trouble with emissions tests.
Malfunctioning Charcoal Canister
Yes, driving for a bit is acceptable, but don’t delay repairs for too long.
It lowers gas mileage, increases emissions, and makes passing smog tests difficult.

DIY | How To Fix P0442 Causes

With luck, tightening or replacing the gas cap resolves a P0442 problem. It’s about as basic a fix as there is with a car, and the steps are outlined below. If you’re up to the challenge of a more moderate-level task, replacing an EVAP line is a possible DIY repair based on your skills and the vehicle. 

Importantly, don’t get in over your head. You can make matters worse, risk injury, and create an even more expensive repair bill. Don’t hesitate to contact a mechanic if you have any doubts about P0442-related repairs.

What is it?

A properly functioning gas cap maintains fuel system pressure. If the cap is loose, misaligned, or damaged, it can cause a pressure drop and vapor leak, potentially triggering a P0442 code. An improperly closed or defective gas cap can lead to the same problem. 

How hard is it to fix?

Difficulty Level: Easy

Fixing a gas cap issue is simple: ensure it’s tightened correctly or replace it with a compatible, quality cap. After the repair, drive your vehicle for a few cycles or use a diagnostic tool (like the FIXD app) to clear the check engine light and P0442 code. Avoid cheap replacements that may not seal properly.

Cost of Repairs

There’s no expense if the problem is traced to a misaligned gas cap. Otherwise, a replacement costs $20 to $60.

What is it?

A damaged EVAP line can cause system leaks, triggering the P0442 code. In this case, replacing the faulty hose usually fixes the issue.

How hard is it to fix?

Difficulty Level: Moderate

Replacing a faulty EVAP hose varies in difficulty based on its location. Engine bay repairs are often manageable for those with moderate skills. However, hoses near the axle, suspension, or gas tank may require professional help due to limited access. After the repair, drive the vehicle for several cycles or use an OBD-II scanner to clear the check engine light.

Cost of Repairs

A replacement EVAP line usually costs $30 to $70.

As mentioned, locating an EVAP system leak isn’t easy, even for an experienced technician. Much of the work involves a specialized smoke machine. While these devices are readily available online, it doesn’t make sense for the typical car owner to buy one for a likely one-time repair. Instead, spend the money on professional diagnostic services. 

At the same time, an advanced DIYer may find replacing a faulty purge or vent valve straightforward. The same could apply to swapping out a fuel tank pressure sensor or charcoal canister. It all comes down to accessibility, experience, and the correct tools.

P0442 Code FAQs

Here’s a breakdown of the vehicles most affected by code P0442, according to FIXD sensor data collected in 2023.
Make Model Occurrence Frequency
Chevrolet Impala High
Chevrolet Malibu High
Chevrolet Silverado 1500 High
Chevrolet Traverse High
Dodge Ram 1500 High
Ford Expedition High
Ford F-150 High
Ford Mustang High
Ford Ranger High
GMC Sierra High
Honda Pilot High
Nissan Altima High
Subaru Outback High
Toyota Camry High
Toyota Corolla High
Toyota Highlander High
Toyota Sienna High
Volkswagen Jetta High
Volkswagen Passat High

Check and tighten the gas cap to fix the p0442 Mazda 3 error code. If the problem persists, inspect the EVAP system for leaks, particularly in hoses and connections. If these steps don’t resolve the issue, a professional mechanic may be needed for a thorough diagnosis and repair.

To prevent a P0442 code, regularly check and properly tighten your gas cap after refueling. During routine maintenance, inspect EVAP system components, such as hoses and connections, for wear or damage. Keep your vehicle well-maintained and address any fuel system issues promptly.

A loose or faulty gas cap is the most likely cause of a P0442 code. To fix this, remove the gas cap and inspect it for damage. Clean the cap and filler neck, then reinstall the cap, tightening it until you hear clicks. If the cap is damaged, replace it with a new one.

References:

Repair-cost estimates, repairpal.com (various dates). Retrieved October 1, 2024, from repairpal.com.

David Goldberg

Dave Goldberg is an automotive journalist and lifelong car fanatic. He writes for numerous enthusiast and business outlets and is an ongoing contributor to HotCars.com, one of the most popular car culture websites. When he’s not writing or driving, Dave is either under a hood or asleep. His credentials include a BA in Journalism from The George Washington University.

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About the Author

Picture of David Goldberg

David Goldberg

Dave Goldberg is an automotive journalist and lifelong car fanatic. He writes for numerous enthusiast and business outlets and is an ongoing contributor to HotCars.com, one of the most popular car culture websites. When he’s not writing or driving, Dave is either under a hood or asleep. His credentials include a BA in Journalism from The George Washington University.

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